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Pallet Racking Systems and Layout

Get the pallet count you need without the picks slowing down.

Rack that maximizes pallets per square foot can quietly strangle picking and replenishment. Conveyability is an authorized supplier for many of the world’s well-respected rack companies, and every system we sell comes with a detailed engineered layout — so product lands where picking and replenishment can actually reach it.

Authorized supplier for well-respected rack manufacturers.

Detailed engineered layout provided on every rack system.

Pallet flow, carton flow, push back, cantilever, drive-in and pick modules.

Multi-level rack and pick module structure
Since 1980

Sound material handling solutions for over four decades.

300+ Years

Combined team member material handling experience.

Engineered Layouts

A detailed layout on every rack system we design.

4,500 lb Flow

Pallet flow rack rated for loads up to 4,500 pounds.

Partners & Clients

Autoquip logoCogan logoDaifuku logoInterlake logoFMH logoKonstant logoChallenge Manufacturing logo

Talk to a Conveyability Engineer.

Send your pallet count, the pallet bottoms you're dealing with and how fast it has to pick.

Pick the Rack by How the Product Moves

Density, selectivity and pick speed pull against each other. The rack type is where you choose.

Pallet flow

Live roller flow gives dense, aisle-eliminating storage with first-in/first-out rotation — rated for loads up to 4,500 pounds.

Carton flow

Separates picking and stocking aisles for full-carton and split-case work, with first-in/first-out flow. Pick-to-light can be added for paperless picking.

Push back

High-density storage on free-rolling carriages that shrugs off mixed pallet bottoms — a maintenance-free design that eliminates aisles.

Pick modules

Multi-level structures purpose-built for order selection, combining rack, flow and conveyor into one picking engine.

Cantilever

Open-front rack for bulky, long and awkward materials, where high-density storage of odd shapes is the requirement.

Drive-in & double-deep

Deep-lane storage for high volumes of alike pallets — maximum density where selectivity matters less.

Technician walking a warehouse aisle past material handling equipment

Position product for picking and replenishment — on purpose.

The Layout Decides Your Pick Speed

Two identical rack orders can perform completely differently depending on where each SKU lives. The engineered layout that comes with every Conveyability rack system positions product for accurate picking and clean replenishment, instead of leaving slotting to whoever drives the first forklift.

Industrial distribution facility

One team for the storage and the flow.

Rack Feeds Conveyor. Conveyor Feeds Rack.

A pick module is rack, carton flow, conveyor and controls pretending to be one machine. Because Conveyability supplies and integrates all of it, the takeaway conveyor, the replenishment path and the storage levels get designed together — not bolted together afterward.

Technician finishing a fabricated conveyor component

“Your men are very good and did a lot of tweaking we didn’t know we needed.”

“Your men are very good and did a lot of tweaking we didn’t know we needed. When things slow down here later this spring let’s try to connect. We may re-align workflow and it would be good to see what you think. I appreciate you guys jumping for us with our erratic planning and communicating.”

Plant ManagerWest Michigan Manufacturer

Conveyability product catalog cover with fanned pages

Get the Conveyability Product Catalog

  • Best use cases, applications, and functionality throughout your facility
  • Dimensions of frames, couplings, belts, rollers, and everything in between
  • Warranty, support & maintenance information

Meet Conveyability: Rack Supplier, Integrator, Installer, and Service Provider

Storage only works when it agrees with the conveyor, the picking process and the building around it. Conveyability designs the layout, supplies the rack and carries the install.

Aerospace

Automotive

Car Wash

Chemical & Food

Distribution & Sortation

ECommerce

Fabricated Metal

Food & Beverage Processing

Integrators & Machine Builders

Industry 4.0

Conveyability engineer reviewing a conveyor assembly on screen

Conveyability Lays Out Flow Racks Up to 4,500 lbs Around Your Picks

Density that ignores picking is just expensive clutter.

One team of top-tier problem solvers.

Start with what failed and what production is experiencing — not just the replacement part.

Speed, responsiveness and lead-time flexibility.

Service has to fit the urgency, shutdown window and reality of the operating plant.

Value engineering inside the real budget.

Repair what is worth repairing, modify what is causing the problem and upgrade only where the system has truly outgrown the old answer.

Custom plans built around the plant you have.

Legacy equipment, multiple manufacturers and incomplete drawings are normal inputs.

No passing the buck when the interfaces get messy.

Mechanical, controls, fabrication, installation and future support stay connected through one team.

Need to Get In Touch Now? Give Us a Call.

No hard sell, just experts that know their stuff.

Tell us what is failing, what the plant has already tried and how the issue affects production. We’ll help you figure out the most useful next step.

Rack & Pick Module FAQs

Capacities, layouts, installs and mixing rack types.

How much weight can the rack systems handle?

It depends on the type and configuration — pallet flow rack we supply is rated for loads up to 4,500 pounds, and every system is specified to your actual loads.

Do you provide layout drawings?

Yes. A detailed engineered layout comes with every rack system, positioning product for picking and replenishment.

Which rack type gives the most density?

Push back, drive-in and double-deep lead on density; pallet flow adds first-in/first-out rotation. The right answer depends on how alike your pallets are and how fast they turn.

Can you combine rack with conveyor in a pick module?

That’s the point of a pick module — rack, carton flow and conveyor designed as one system. It’s home ground for an integrator.

Can you install in an operating warehouse?

Yes. Rack installs are routinely phased around live aisles and shipping schedules.

Can you work around rack we already own?

We can design around existing rack and extend systems where the installed components are sound.