Sound material handling solutions for over four decades.
Plant Automation Systems and Upgrades
Fix the one section setting your pace, and keep the equipment that still works.
The rates crept up. The product mix changed. Equipment got added one purchase at a time, and now the systems that got you here are the thing holding you back. Conveyability upgrades plants the way they actually get upgraded: find the real constraint, keep the equipment that still earns its place, and modernize the rest in planned phases — conveyors, controls, automation and layout as one project instead of five.
The real constraint found first — before any equipment gets proposed.
Existing equipment evaluated and kept wherever it can carry the load.
Upgrades phased around shutdown windows and real budgets.
Combined team member material handling experience.
Existing equipment stays in the plan wherever it can.
Sequenced around shutdown windows, not against them.
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Send what's setting the pace now and what you'd rather keep.
Signs the Plant Has Outgrown Its Systems
None of these mean the plant failed. They mean it succeeded past its own equipment.
The workarounds became the process
The extra fork truck run, the hand-stack at the end of the line, the operator who babysits the transfer — compensation that quietly became standard work.
The oldest section sets the rate
Every machine hits its number except one, and the whole plant runs at that one’s speed. That section is where the first dollar belongs.
Forklifts fill the gaps between systems
Equipment added piecemeal rarely connects. When material moves by forklift because nothing links the islands, the plant is paying labor to be its own conveyor.
The floor is a black box
Rates, faults and downtime live in memory and clipboards. Connected machines and real data — the practical end of Industry 4.0 — turn arguments into answers.
Sometimes a small amount of equipment solves the problem.
Upgrade the Constraint, Not the Whole Plant.
The satisfying version of modernization replaces everything. The smart version evaluates the equipment you have, implements as much of it as possible, and spends the capital where the constraint actually lives — which holds down expenditures and keeps the project inside a budget the plant can survive.
Industry 4.0, minus the poster.
Connected Machines Tell You What’s Really Happening.
The useful core of Industry 4.0 is connectivity, intelligence and flexible automation — machines that report what they’re doing, and automation that can change with the product. Where that pays in your plant — a robot cell, connected controls, data your supervisors can act on — we design it in. Where it doesn’t, we say so.
What a Plant Upgrade Can Include
Scoped to your constraint — not to a brochure.
Conveyor and material flow upgrades
Robotics and automation cells
Controls and PLC modernization
Machine connectivity and line data
Layout and flow redesign
Mezzanines and vertical space
End-of-line automation
Refurbished equipment reuse
Safety upgrades
Custom fabricated equipment
Phased installation
Operator and maintenance training
Walk the Line With Your Phone for Thirty Seconds.
Send us what you know. We will help with the rest.
Text us a video of the bottleneck — the backup, the workaround, the section everyone apologizes for. We’ll tell you what we see and what we’d check first.
“We have used Conveyability for several material handling projects in our Mexican manufacturing facility.”
“We have used Conveyability for several material handling projects in our Mexican manufacturing facility. They have provided excellent onsite installation support. Conveyability was able to accommodate late changes with minimal delays in project timing and minimal additional expense. Conveyability helped us meet our customers production schedule despite the late disruptions to the original design.”
Program ManagerAutomotive Tier 1 Supplier
Get the Conveyability Product Catalog.
Conveyor, controls-ready equipment and end-of-line hardware from the manufacturers we work with — so an upgrade can start from proven equipment instead of a clean sheet.
- Conveyor systems for light-duty through heavy industrial applications
- VRCs, mezzanines, pallet handling, sortation & end-of-line equipment
- Multiple manufacturers, one integrator to help spec the right fit
Meet Conveyability: Plant Upgrader, Conveyor Supplier, Fabricator, Integrator, Installer, and Service Provider
Since 1980 we’ve upgraded plants that couldn’t stop producing while it happened. Turn-key conveyors, controls, fabrication and installation from one team — sequenced so the plant keeps shipping through every phase.
Aerospace
Automotive
Car Wash
Chemical & Food
Distribution & Sortation
ECommerce
Fabricated Metal
Food & Beverage Processing
Integrators & Machine Builders
Industry 4.0
Conveyability Upgrades the Section Setting Your Pace, Not the Whole Plant
Modernization is a sequence of good decisions, not one big check.
One team of top-tier problem solvers.
Start with what failed and what production is experiencing — not just the replacement part.
Speed, responsiveness and lead-time flexibility.
Service has to fit the urgency, shutdown window and reality of the operating plant.
Value engineering inside the real budget.
Repair what is worth repairing, modify what is causing the problem and upgrade only where the system has truly outgrown the old answer.
Custom plans built around the plant you have.
Legacy equipment, multiple manufacturers and incomplete drawings are normal inputs.
No passing the buck when the interfaces get messy.
Mechanical, controls, fabrication, installation and future support stay connected through one team.
Need to Get In Touch Now? Give Us a Call.
No hard sell, just experts that know their stuff.
Tell us what is failing, what the plant has already tried and how the issue affects production. We’ll help you figure out the most useful next step.
Plant Upgrade FAQs
Where to start, what survives, and how the plant keeps running.
Where does a plant upgrade start?
With the constraint. A walk of the floor and your production numbers usually point to one section setting the plant’s rate — that’s where the first phase aims.
Do we have to shut down for the work?
No. Upgrades get phased around shutdown windows, weekends and shift patterns, with each phase leaving the plant able to run.
How much of our existing equipment survives?
As much as can carry the requirement. Evaluating and reusing existing equipment — sometimes refurbished, sometimes relocated — is how the budget stays sane.
Is this an all-or-nothing automation project?
No. Automation earns its way in one application at a time — a cell, a line segment, a connected system. The plan can stop or continue at every phase.
What about the data and Industry 4.0 side?
Connectivity and line data get designed in where they pay — connected controls, fault reporting, rate visibility. The goal is answers for your team, not technology for its own sake.
How do we budget something this open-ended?
By phasing it. Each phase gets its own scope, price and payback, so the project fits real capital cycles instead of demanding one giant approval.