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Conveyor Transfer Systems and Fabrication

Stop losing product at the handoff between two machines.

Walk any line and the trouble lives at the handoffs — the gap that catches small cartons, the dead plate that stalls light ones, the transfer that scuffs every case at speed. Conveyability engineers transfer points as their own discipline: pop-up chain and roller transfers, turntables, pushers and diverts matched to the product, the angle and the rate.

Pop-up chain and roller transfers for clean right-angle moves.

Turntables, pushers and diverts matched to product and rate.

Fixes for the jam and damage points on the line you already own.

Damaged carton spilling packing material beside a conveyor cart
Since 1980

Sound material handling solutions for over four decades.

300+ Years

Combined team member material handling experience.

Jam-Point Fixes

Transfers rebuilt where the line loses product today.

In-house Fabrication

Transfer decks, guides and dead plates machined to fit.

Partners & Clients

Autoquip logoCogan logoDaifuku logoInterlake logoFMH logoKonstant logoChallenge Manufacturing logo

Talk to a Conveyability Engineer.

Send what's transferring, at what angle, and what's getting damaged.

The Transfer Toolbox

Four ways to move product off one conveyor and onto another — each with a right and wrong application.

Pop-up chain transfers

Chain strands rise between rollers to carry pallets and heavy loads off at ninety degrees — the standard for unit loads.

Pop-up roller transfers

Powered rollers lift through a chain or belt conveyor to divert cartons and totes cleanly at right angles.

Turntables

Rotate the load and send it down any leg — the answer where flow reverses, turns tight or has to reorient product.

Pushers & diverters

Simple, fast lateral moves for sortation and reject lanes — sized so they move the product without bruising it.

Machined rotary conveyor component on the shop floor

Transfer geometry is a product-size problem.

Small Cartons, Big Gaps.

Every transfer has a gap, a height change or a speed change — and whether that matters depends entirely on what’s crossing it. Powered transfer rollers, dead-plate profiles, side guides and speed matching get chosen from your smallest, lightest and most awkward product, because that’s the one that finds the flaw.

Filled trays moving down a roller conveyor

Fix the handoff without replacing the line.

Retrofits Welcome — That’s Most of the Work.

A transfer that jams daily rarely needs a new system; it needs a better-engineered handoff. We survey the point of failure, fabricate the transfer, and install it in a planned window — the same discipline whether the conveyor is ours or someone else’s.

Can’t Quite “Convey” the Jam? Send Us a Video.

Send us what you know. We will help with the rest.

Text us a short video of the transfer failing — the tip, the stall, the jam. Ten seconds of footage usually tells us most of the story.

Technician finishing a fabricated conveyor component

“Your men are very good and did a lot of tweaking we didn’t know we needed.”

“Your men are very good and did a lot of tweaking we didn’t know we needed. When things slow down here later this spring let’s try to connect. We may re-align workflow and it would be good to see what you think. I appreciate you guys jumping for us with our erratic planning and communicating.”

Plant ManagerWest Michigan Manufacturer

Get the Conveyability Product Catalog.

Pop-up transfers, turntables and divert hardware from the manufacturers we work with — so you know what drops in before anything gets engineered.

  • Conveyor systems for light-duty through heavy industrial applications
  • VRCs, mezzanines, pallet handling, sortation & end-of-line equipment
  • Multiple manufacturers, one integrator to help spec the right fit
Conveyability product catalog cover with fanned pages

Meet Conveyability: Transfer Engineer, Fabricator, Integrator, Installer, and Service Provider

Transfers are where mechanical, controls and product meet in a few square feet. Conveyability owns that intersection — design, fabrication, installation and support.

Aerospace

Automotive

Car Wash

Chemical & Food

Distribution & Sortation

ECommerce

Fabricated Metal

Food & Beverage Processing

Integrators & Machine Builders

Industry 4.0

Conveyability engineer reviewing a conveyor assembly on screen

Conveyability: Your First Call for the Spot Everyone Has Learned to Babysit.

The operator with the broom handle is a design request.

One team of top-tier problem solvers.

Start with what failed and what production is experiencing — not just the replacement part.

Speed, responsiveness and lead-time flexibility.

Service has to fit the urgency, shutdown window and reality of the operating plant.

Value engineering inside the real budget.

Repair what is worth repairing, modify what is causing the problem and upgrade only where the system has truly outgrown the old answer.

Custom plans built around the plant you have.

Legacy equipment, multiple manufacturers and incomplete drawings are normal inputs.

No passing the buck when the interfaces get messy.

Mechanical, controls, fabrication, installation and future support stay connected through one team.

Get Our Conveyor Maintenance Checklist: Catch the Wear Before It Costs You a Shift.

Transfers have the most moving parts and the least inspection access on the line. The checklist covers what to look at weekly, monthly and quarterly.

  • What to check and how often to check it.
  • How to spot early signs
  • Print once, coverage all quarter.
Conveyor maintenance checklist inspection sheet

Need to Get In Touch Now? Give Us a Call.

No hard sell, just experts that know their stuff.

Tell us what is failing, what the plant has already tried and how the issue affects production. We’ll help you figure out the most useful next step.

Conveyor Transfer FAQs

Single fixes, hardware choices and controls.

Can you fix one bad transfer without a bigger project?

Yes — that’s a normal job. One engineered handoff, fabricated and installed in a planned window, is often the highest-return fix on the line.

Pop-up chain or pop-up roller — which one?

The load decides: chain strands for pallets and heavy unit loads, powered rollers for cartons and totes.

Our small cartons keep dropping into the gap. Fixable?

Usually. Gap geometry, dead plates, powered transfer rollers and guiding get redesigned around your smallest product.

Do transfers need their own controls?

The powered ones do — sensing, timing and permissives make or break a transfer, and we engineer them with the mechanical design.

Can you add a divert to an existing line?

Often, yes. Pushers, diverters and pop-ups can be worked into installed conveyor where frame, spacing and controls allow — we’ll confirm on a survey.

What should we send you first?

A short video of the failure and the product that suffers most. That plus rough dimensions starts the engineering conversation.